Kor prodaksen proses bilong hot-dip galvanais yok plet i ron long "sabstret prosesing → pes pretritmen → hot-}dip galvanisim → post-}ritmen → inspeksen na sipmen". Evri step i nidim strong kontrol ova long stret fasin, klin fasin, mo kwaliti blong koting blong mekem sua se ol mekanik samting, korosen resistens, mo kompatibiliti blong ol plet we oli konektem. Ol spesifik step i olsem:
Seleksen bilong sabstret: Bes long voltej level (110kV/220kV/500kV/UHV) na reit lod bilong plet i konekt, makim ol liklik aloi hai strong stiel plet o forging we i inapim ol standet olsem GB/T 700 (Q235) na GB/T 1591 (Q345) ol standet (we i no ken bruk bihain bikos long ol samting i no stret long sabstret).
Katim samting bilong ol samting: Yusim CNC paia katim, katim plasma, o katim laser, ol i katim ain plet i go long ol blank bihainim seip (rektangular, tripela kona, Y{0}}} seip, na ol narapela) bilong ol droing bilong disain plet disain. Ol ki rikwaemen: Ol kating ed i mas flat, i no gat ol burrs, ol krek, o oksait residu, na dimensenal asua i mas kontrolim insait long ±1mm (long mekim sure olsem prosesing i kamap bihain).
Stamping: Long ol tikpela plet o kain i gat bikpela stres rikwaemen, ol blank bihain long katim i mas stap long wanpela forging pres o stamping pres na kamap long rot bilong dai foging long stretim ol intanel grein bilong metal na kamapim gut olgeta strong.
Ol Masing Hol: Yusim ol CNC driling masin o ol masin senta, ol hul bilong bolt, ol hul bilong hangamapim, na ol narapela koneksen intafes bilong hot-dip galvanais yoke plet i gat stretpela masin bihainim ol droing. Ol i save kontrolim hul daiamita tolerans insait long H12 gret (±0.15mm), na asua spesing asua i Less winim o ikwel long ±0.5mm long lukim olsem stretpela i bungim wantaim ol bolt bilong ol insulator, ol klem, na ol narapela hatwea. Ol hul arere i raunpela (R Moa o wankain olsem 2mm) bilong abrusim hevi bilong stres i kamap long ol sap arere na bilong pasim kot i kamap long taim bilong galvanizing.
Edge i grisim: Grindim ol arere ol i katim, ol op, na ol pes bilong plet i konekt long yusim wanpela wil bilong grisim o masin bilong polisim samting bilong rausim ol burrs, flash, na making mak; resep na stretim ol hap i no stret long lukim olsem fletnes asua bilong plet bilong konektim em i Less winim o wankain olsem 2mm/m.
Alkaline degresing: Putim plet bilong konektim insait long wanpela tenk bilong daunim alkaline long 60-80 digri inap 10-20 minit long rausim oil antap long graun, wara bilong katim, na das; rinsim gut wantaim klinpela wara bilong lukim olsem i no gat wanpela oil i stap yet i stap. Pickling bilong rausim ros: Putim plet bilong konektim i go daun insait long 15-20% haidroklorik asit pikling tenk inap 15-30 minit long rausim skel bilong oksait antap long pes, ros, na rolim oksait film; stirim oltaim long taim bilong pik bilong abrusim pasin bilong rausim ros i no gutpela olgeta long sampela hap.
Fluxing tritmen: Putum plet we oli rinsem i go insaed long wan fluks bat long 70-80 digri mo draonem blong 3-5 minit blong mekem wan yunifom fluks film long fes. Dispela piksa inap long rausim win na stopim seken oksidesen bilong sabstret; em i daunim tu tensen bilong pes bilong wara bilong zinc, na dispela i mekim na wara bilong zinc inap karamapim tu pes bilong sabstret.
Zinc imersen tritmen: Yusim wanpela spesel hanga long putim long vertikal ples bilong drayed konekting plet i go insait long zinc likid na putim em long 3-5 minit long lukim olsem zinc wara i wet long pes bilong sabstret na kamapim wanpela metalugically bonded zinc i komposeit zinc' zinc'. Dispela em i nambawan bikpela samting tu long ol yok plet i gat hot-dip galvanis.
Ol i bin wokim zinc koling: Ol plet ol i wokim long zinc-im ol plet ol i kisim isi isi i kam ausait long wara bilong zinc, na wara bilong zinc i stap antap tru long pes i save pairap long rot bilong wanpela hanga o naip bilong win bilong kontrolim tiknes bilong kot; bihain ol i putim ol insait long wanpela tenk wara bilong mekim kol i kol hariap, na dispela i mekim ol kristal bilong kot i kamap gutpela hariap na i mekim ol i kamap strong na ol i save pasim strong;
Klinim na polisim: Bihain long yu kol, yusim wanpela brus bilong waia o wil bilong grisim long klinim ol zinc nodul, ol mak bilong zinc, na ol mak bilong pilai antap long pes bilong hot-dip galvanais yok plet bilong lukim olsem pes i gutpela; mekim namba tu klinim bilong ol opening bilong abrusim pasin bilong putim ol samting i kamap long rot bilong putim bolt.
